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March 19, 2024
Deployed in a cement clinker grinding mill, these high-chromium cast grinding balls feature stable hardness and low breakage. They help us maintain consistent grinding output and lower long-term consumable costs.
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Alloy Steel Casting
These castings are typically made of steel, iron, or other alloys formulated with high levels of carbon, chromium, manganese, and other elements that increase their hardness and resistance to wear.Wear-resistant castings are commonly used in industrial mining, construction, cement production, and power generation. By using wear-resistant castings, companies can extend the lifespan of their equipment, reduce downtime and maintenance costs, and improve overall efficiency and productivity.
Product Description
What is Alloy Steel Casting?
Alloy steel casting stands as a cornerstone in the realm of industrial manufacturing, offering unparalleled strength, durability, and versatility. At Ninghu, we take pride in our mastery of it, delivering top-notch solutions tailored to meet the diverse needs of our esteemed clientele.
The item speaks to the apex of designing resourcefulness, combining the strength of steel with the flexibility of different alloying components such as chromium, nickel, and molybdenum. This combination comes about in a fabric eminent for its remarkable quality, erosion resistance, and warm resistance. With a keen eye for detail and unwavering dedication to quality, we craft alloy steel casting that exceeds industry standards, catering to a spectrum of applications across diverse sectors.
Performance Characteristics:
- Superior Strength: The product boasts remarkable tensile strength and toughness, making it ideal for withstanding heavy loads and harsh operating conditions.
- Enhanced Durability: The alloying elements imbue the casting with enhanced resistance to abrasion, wear, and corrosion, ensuring prolonged service life even in demanding environments.
- Excellent Machinability: Our products exhibit excellent machinability, facilitating precision machining and seamless integration into complex assemblies.
- Dimensional Accuracy: Through meticulous molding and precision casting techniques, we ensure dimensional accuracy and uniformity in every product, guaranteeing seamless compatibility and assembly.
Specifications:
| Chemical Composition | |||||||||||||||
| Series No. |
Type | Designation | Chemical Composition | Mechanical Properties | Microstructure | ||||||||||
| C | Si | Mn | Cr | Mo | Ni | Cu | S | P | ak(J/cm²） | HRC | σb(Mpa) | ||||
| 1 | Medium carbon and medium chromium I | ZG30Cr5MoRE | 0.25~0.40 | 0.3~1.0 | 0.3~1.0 | 4.5~5.5 | 0.2~1.0 | ≤0.045 | ≤0.045 | ≥25 | ≥45 | M+B+C | |||
| 2 | Medium carbon and medium chromium II | ZG40Cr5MoRE | 0.30~0.45 | 0.3~1.0 | 0.3~1.0 | 4.5~5.5 | 0.2~1.0 | ≤0.045 | ≤0.045 | ≥20 | ≥48 | M+B+C | |||
| 3 | Medium carbon and low alloy | ZG40CrMoNiRE | 0.30~0.50 | 0.3~1.5 | 0.3~1.0 | 1.2~1.8 | 0.2~0.6 | 0.1~0.4 | ≤0.04 | ≤0.04 | ≥30 | ≥40 | M+F | ||
| 4 | Low carbon high alloy | ZG20Cr9NiMo | 0.15~3.50 | ≤1.0 | 0.3~1.0 | 8~10 | 0.4~0.8 | 1.4~1.8 | ≤0.1 | ≤0.045 | ≤0.045 | ≥40 | ≥40 | M+C | |
| 5 | Alloy steel with chromium+molybdenum+nickel | ZG45Cr3NiMoMnRE | 0.30~0.50 | 0.3~0.8 | 0.3~1.2 | 2.0~3.2 | 0.3~0.5 | 0.5~1.0 | ≤0.04 | ≤0.04 | ≥20 | ≥50 | M+C | ||
| 6 | Alloy steel with 90 chromium | ZG90Cr6MoMn | 0.85~0.95 | 0.4~0.8 | 0.4~0.8 | 5~8 | 0.2~0.4 | ≤0.045 | ≤0.045 | ≥7 | ≥50 | M+C | |||
| 7 | Ordinary high manganese steel | ZGMn13 | 1.1~1.4 | 0.3~1.0 | 11~14 | ≤0.06 | ≤0.10 | ≥147 | Hb≤229 | 637 | A | ||||
| 8 | Modified high manganese steel | ZGMn13cr2 | 1.0~1.5 | 0.3~1.0 | 11~14 | 0.5~4.0 | ≤0.06 | ≤0.10 | ≥80 | ≤240 | A+C | ||||
| 9 | Ultra-high manganese steel | ZGMn17cr2 | 1.0~1.5 | 0.3~1.0 | 16~19 | 1.0~4.0 | Ti0.2~0.4 | ≤0.06 | ≤0.10 | ≥50 | ≤260 | A+C | |||
| 10 | High chromium cast iron | KmTBCr15Mo2 | 2.0~2.8 | ≤1.2 | 0.5~1.0 | 13~18 | 0.2~2.5 | 0~1.0 | 0~1.2 | ≤0.06 | ≤0.10 | ≥53 | M+A+C | ||
| 11 | High chromium cast iron | KmTBCr20Mo2 | 2.0~3.0 | ≤1.2 | 0.5~1.0 | 18~22 | 1.5~2.5 | 0~1.5 | 0.8~1.2 | ≤0.06 | ≤0.10 | ≥3 | ≥58 | M+A+C | |
| 12 | High chromium cast iron | KmTBCr26 | 2.0~3.0 | ≤1.2 | 0.5~1.0 | 23~28 | 0~1.0 | 0~1.5 | 0~2.0 | ≤0.06 | ≤0.10 | ≥55 | M+A+C | ||
| 13 | High chromium cast steel | ZGCr12SiMn-GT | 1.0~2.0 | ≤1.2 | 0.5~2.0 | 12~14 | 0~1.0 | 0~1.0 | 0~1.0 | ≤0.06 | ≤0.10 | ≥3.2 | ≥55 | M+A+C | |
| 14 | High chromium cast steel | ZGCr15SiMn-GT | 1.0~2.0 | ≤1.2 | 0.5~2.0 | 15~17 | 0~1.0 | 0~1.0 | 0~1.0 | ≤0.06 | ≤0.10 | ≥3.5 | ≥55 | M+A+C | |
| M-Martensite B-Bainite A-Austenite C-Carbide F-Ferrite | |||||||||||||||
Application Fields:
- Automotive Industry: The alloy steel casting finds widespread applications in automotive components such as engine parts, gears, and suspension systems, where durability and reliability are paramount.
- Heavy Machinery: In the realm of heavy machinery and equipment, the products serve critical roles in manufacturing components like gears, shafts, and bearings, ensuring optimal performance under extreme conditions.
- Oil & Gas Sector: The oil and gas industry relies on products for components subjected to high-pressure, high-temperature environments, including valves, pumps, and drilling equipment.
- Aerospace: With stringent requirements for precision, reliability, and performance, the products play a crucial role in aerospace applications, including turbine components, landing gear, and structural elements.
Market Trends:
- Growing Demand: The global market for the products is witnessing steady growth, fueled by burgeoning demand from industries such as automotive, aerospace, and construction.
- Technological Advancements: Rapid advancements in casting technologies, including computer-aided design (CAD), simulation, and additive manufacturing, are revolutionizing the product industry, enabling enhanced precision and efficiency.
- Shift Towards Sustainability: Increasing emphasis on sustainability and environmental stewardship is driving the adoption of eco-friendly casting processes and materials, prompting manufacturers to explore alternatives such as recycled alloys and energy-efficient production methods.
Quality Assurance:
Ninghu epitomizes excellence in alloy steel casting, backed by a state-of-the-art manufacturing facility equipped with the latest advancements in production technology. Our completely robotized generation line guarantees unmatched exactness and consistency, whereas our rigid quality control measures ensure adherence to the most noteworthy quality guidelines. We are glad beneficiaries of ISO9001 quality framework certification, underscoring our faithful commitment to quality confirmation. In addition, our status as assigned providers to major household moment and trade companies underscores our notoriety as a trusted supplier of premium items.
Why Choose Us?
- Advanced Technology: Our relentless pursuit of innovation drives us to leverage the most advanced casting technologies and methodologies, ensuring superior quality and precision in every casting.
- Customization: We understand that every project is unique, which is why we offer comprehensive customization options tailored to meet the specific requirements and preferences of our clients.
- Fast Delivery: With a robust inventory and streamlined logistics, we ensure prompt delivery of our products, enabling our clients to meet tight deadlines and project timelines.
- Dedicated Support: At Ninghu, customer satisfaction is paramount. Our team of skilled professionals is committed to providing personalized support and assistance at every stage of the casting process, ensuring a seamless experience for our clients.
Contact Us
Ninghu is your trusted partner for high-quality alloy steel casting, delivering excellence and innovation to industries around the world. With our extensive expertise, cutting-edge technology, and unwavering commitment to quality, we stand poised to surpass your expectations and exceed your requirements. Contact us at sunnyqin@nhgrindingmedia.com to embark on a journey towards superior wear-resistant solutions and unparalleled success.